JOHN COFFMAN

JOHN COFFMAN

Facilities Maintenance Manager/Reliability Manager/Project Management

402 Breezy Ln, Wharton TX 77488 CELL 979-319-2153 john_coffman@hotmail.com

A highly experienced Facilities Maintenance, Maintenance and Building Manager who has demonstrated the ability to lead diverse teams to new levels of success in a variety of facilities in the manufacturing, chemical process, data center, and overall equipment /building maintenance. With strong technical and business qualifications with an impressive track record of more than 20 years of hands-on experience in facilities leadership and strategic planning. Proven ability to successfully analyze an organization’s critical business requirements, identify deficiencies and potential opportunities, and develop innovative and cost-effective solutions for enhancing competitiveness, increasing revenues, and improving customer service offerings.

Recent Accomplishments

Hunting Subsea Technologies:

Installed Kasto Unitop a 1 million dollar inventory management system to open floor space and control inventory with a 1.5yr ROI.
Member of Development Team to design and build a 6,000 PSI high pressure high volume HPU for R&D testing and production model.
Designed and installed new plant air system for redundancies for zero down time operations.
Moved 32 CNC machines within the facility to improve work flow and increase productivity.
Design, develop and gather funding for many projects with ROI less than 3 years.
Installed Samsco wastewater evaporation system to reduce waste streams cost..
Developed policies and procedures for maintenance and safety departments.
Corporate team to developed a CMMS that handles work orders and PM’s using only free resources available.
Project manager over replacement a 98,000 square foot facilities fire system.
Project manager for a small data center facilities build out. HVAC, power, generator and ATS tie in.

Emerson Process Management:

Planned, designed and implemented the layout for relocation of Canada facilities moving three products lines to Waller, TX.
Completed cost savings and equipment updating on lighting for a145,000 sq ft on facilities with an ROI of 2.2 years.
Project manager conducting a relocation of global sales force to a new facility covering FFE and contract requirements.
Complete project management and installation of fire alarm/evacuation systems for a 145,000 sq ft facility.

Cyrus One and Western International Gas:

Start up and commissioning of at 15,000 sq ft high density data center with 8 Megawatts of generated power.
Implemented a CMMS program that linked 13 remote locations with over 20,000 pieces of equipment.

WORK HISTORY:

Hunting Subsea Technologies Aug 2012 to Feb 2016
Facility Manager

Managed staff and oversee a large Mori Seiki, Mazak, DMG and Haas CNC manufacturing facility that supplies hydraulic couplings to oil and gas industries. Maintain Carrier Chiller plant, Eaton Smart Switch gear with Natural Gas backup generator at 2500amps. Oversee day to day operations of a 17 acre manufacturing facility with leading edge technology in a very select market. Excel at developing a zero downtime facility.

Hunting Subsea Technologies
Additional duties: Facility Maintenance Reliability and Project Management

Develop reliability programs to extend machine life, reduce downtime and improve output of equipment and facilities. Develop and create better PM programs and repair reaction time to remove unplanned work to below 5%. Mentor and coach staff as well as design training programs to address weak areas. Work with corporate teams to develop continuous improvement projects. Oversee project management needs for equipment and facilities needed. Develop 3, 5 and 10 year growth of the facilities.

Emerson Process Management Valve Automation Bettis Waller, Texas Jul 2008 to Aug 2012
Facilities Engineer

Managed facilities operations for the industrial complex. Conduct project management of facilities and capital improvements. Assist manufacturing with planning, design and installation production of equipment. Created 3, 5 and 10 year facilities equipment replacement plan. Assist upper management with assessment reports on facilities readiness.

CyrusOne LLC Data Center Jun 2007 to Jul 2008
Facilities Manager

Oversee day to day operation for a large co-location data center. Direct duties are to oversee maintenance for 4 data centers Utility, UPS and PDU distribution of power up to 12 Megawatt facilities including all generators. Managed all vendors consisting of HVAC, electrical, plumbing, construction and capital projects. Start up and commissioning of data centers. Oversee staff to ensure effective management and cost savings.
Corporate Maintenance Management for Western International Gas Mar 2006 to April 2007
Project Manager

Plan, design, develop and oversee capital, production and facilities project. CMMS implementation for all facilities. Manage Mechanical Integrity, Process Safety Management and Reliability programs plus assist in Management of Change process. Monitored and directed P&ID changes for current construction plus (as built drawings to comply with requirements). Monitored daily operations of corporate maintenance and Bellville plant maintenance directly. Remote monitored for other nine sites.
Fort Sill Ok for VT Griffin Sept 2005 to Mar 2006
Facilities Manager

Manage all building trades, HVAC, electrical, grounds, pest control and landfill operations. Direct a work force of 150 to comply with contract requirements for the Department of Public Works of Fort Sill Ok. I oversee, plan and implement projects for in house and outside contractor projects. Normally working on 20 to 30 projects at a time. This position requires constant budget review, resource management, and contract review to ensure compliance with all local, state, federal, ADA, NFPA, BOCA, EPA, OSHA and DPW.
Lawton Correctional Facility. Geo Corp. June1998 to June 2005
Maintenance Manager

This position requires daily operation of a correction facility. Responsible for making up budgets, project management, designing preventive maintenance programs (CMMS), safety training, re-engineering of security equipment, management decision-making and general maintenance on a 160-acre facility. Maintenance manager has direct supervision of 7 maintenance supervisors. These supervisors oversee a work force of 100 workers. Building automation HVAC units and climate control centers. Food service, laundry and medical equipment also maintained. Telecommunication, PBX and computer network with fiber optics. Manager oversees all trades. Currently this is facility has over 500,000 sq ft. As a maintenance manager I have worked as a project engineer on many projects: Renovation of restrictive housing unit a $120,000 project. One large sewage lift station with construction of bar screener unit $175,000. Protective custody addition with recreational area $45,000. Many capital improvements for equipment, building repair/renovations, and new construction. All projects were on time and were under project budgets.
EDUCATION/TRAINING
B.S. in Management of Information Systems from American Sentinel College 2006
EPA 608 refrigerate certificate.
Kronos Time tracking software training
Geo Training Jan 2004 Training the Trainer
Wackenhut Management training Feb 2000
Technical Electronic Technology, Elkins Institute December 1988
Great Plains Vo-tech: Attended Electrical Trade Classes to update skills on NEC 2002 and OSHA. Completed April 2002
SECURITY
Active DOD security clearance

ENGINEERING, MAINTENANCE AND COMPUTER SKILLS
COMPUTERS: Microsoft office software programs, (Word, Excel, Access, Outlook, Power Point, Project 2013 with PWA, Project Professional 2010. Visual Basic 6, Visual Basic. net, Visual Studios, Web Design, HTML, XHTML with CSS etc.). CMMS software (Oracle, SAP, Maximo, 7i, MP2, Maintain it Pro, Maintenance Connection) AutoCAD 2000 plus AutoCAD 2010, Bentley and many other industrial software packages. Payroll Time Trak and Kronos. Repair personal computers to AS400 with VTAM and Machine language code. Communication networks LAN, WAN, Intranet, and Extranet. Design application, install and repair PLC’s. PLC software by Allen Bradley, Siemens, TI, GE, Omron and others. Hardware and software troubleshooting skills.
ELECTRICAL: Install or repair of 110 volts to 480 volts 3 phase circuits, bus way, breaker boxes, switch gear, control voltage, all types of wiring for construction, fire alarm, audio, cameras, industrial machines and computers. Excellent knowledge of control wiring layouts for PLC controlled equipment. SQ D, Eaton Smart panel with Forseer Power monitoring, GE, and assorted switch gear. Instrumentation termination. Complete plant power generation and controls. VFD drives and controls.
PNEUMATICS/HYDRAULIC: Install/repair equipment, knowledge of valves, manifolds, pumps, motors and vacuum systems.
HEAT/AC: Install/ repair units up to 3000 tons, chillers, cooling towers, Commercial compressors to 50 ton, heat units (gas/electric), all types of air handlers and CRAC units. Geothermal units. Tracer Summit software program and Johnson Controls for building automation. Communications networks for RS 232, 485 Networks, Ethernet, modems, LAN and Wan. High voltage and control wiring. Most experienced with Trane and Carrier units. Building Automations systems
ELECTRONICS: Install/repair all types of PC’s to AS400 mainframes. Security systems, cameras, alarms, fire systems and commercial machines. Repair to component level. Television and radio broadcast equipment. Design layout for industrial computers including PLC’s and relay logic controls.
INDUSTRIAL ELECTRONICS: Renovation of older equipment installing Allen Brady, and Omron PLC’s. Project manager on customized programming with precise timers and fluid fill requirement. Design process engineering, lean manufacturing, TQM into new and older equipment for maximum production. Interfacing skills on automated production lines to packing equipment. Project manager PLC installation for raw material implementation project. Increased production outputs by 37%. Designed and implemented interface of floor production equipment to LAN, Intranet server then linked to AS400.
SHOP TOOLS: Manage maintenance and repair of CNC Lathes and mills. Fabrication tools, all types of welding, overhead cranes, normal shop tools.
CONSTRUCTION: Blueprint reading, civil drawings, P&ID’s, site preparation, review of submittals for changes, project management, supervise mechanical, electrical and plumbing crews, ensure punch list completion, coordinate local/state inspectors, warranty and service contact implementation, liaison for corporate office. Building repairs including concrete, foundation, roofing, electrical and carpentry.

FACILITY DESIGN: Building layout concerning utilities, fire alarm, communication, machine placement, offices, industrial needs, project management and building automation.

PHYSICAL PLANT: Design, construction, project management, warranty, service contracts, utilities (cost control). Design and implementation of preventive maintenance plans using CMMS programs. Building Automation design and controls engineering. Grounds/parking lot areas to include lighting and safety. Maintain and repair compactors, balers and trash removal equipment. Lawn care and sprinkler systems. Supervise daily operations.

LEADERSHIP: Direct supervision of 7 supervisors that mentor a workforce of 150 workers. Remote leadership for 12 maintenance managers that run 12 facilities in Texas. Ensure life safety code NFPA, ANSI, OHSA compliance and overall maintenance for these units. STRONG POINTS: Delegation skills, hands on leadership, well organized and motivates others to perform at their best. Heavy in Six Sigma training and Team building skills.

FRESHWATER/WASTEWATER/POOLS/SPA’S/FIRE PUMPS/DELUGE PUMPS: Direct repair of Muffin Monster sewage grinders Model 30005, Electric drive channel configuration with motor controller PC2200. Lakeside Rotamat fine screen units. Parkson Aqua guard screen units with Influent cleaning system plus roto-press screenings compactor. Klockner Moeller panels. Flygt pump up to 20 hp. Most fresh water pumps and trash pumps. Most all control panels for pumps and lift stations. Standard testing of freshwater, pool, spa and wastewater. Irrigation pumps up to 100hp. Fire and deluge pump up to 450hp.