Jungwoo Shim, P.Eng
Westview Dr., Houston, TX 77055
Advanced Process Control Engineer
Specialize in Process Stabilization, Yield and Reliability improvement
Operation-oriented professional with expertise in process control and safety instrument system, advanced process control (APC) and optimization, operation for oil & gas, refinery and petrochemical plants. Strong process engineering background with excellent communication and organization skills from management to control room operators, driving best results. Excel at mentoring less experienced engineers. Committed, detail-driven top performer who positions plant as Best in Class through strategic planning and execution.
Areas of Expertise
Advanced Process Control & Optimization
Production Yield & Reliability Improvement
Process Control Loops & Systems Design
Process Stabilization / Maximum Capacity Strategies
Commissioning and Startup
Control Room Operator Effectiveness Improvement
Process Control & Chemical Engineering Knowledge
Expert of basic and advanced regulatory control design and troubleshooting
Technical background and control experience in: atmospheric & vacuum distillation, hydrotreater reformers, thermal crackers, gasifier optimization, solvent de-asphaltene, naphtha crackers, poly-oxide/styrene monomers, solvent, SAGD boilers, gas turbine/co-gen, water treatment, well pads control
Interlock optimization by Safety Integrity Level (SIL) assessment
Development of operating guidelines for operator training and automation standards
Working knowledge of industry standards: IEC, ISA, NFPA and etc.
Process Control System Programming & Troubleshooting
Expert of Emerson DeltaV Distributed Control System (DCS) and Safety Instruments System (SIS), Honeywell Experion PKS/TPS, GE IFIX HMI, Allen Bradley PLC5 and Modicon PLC application
DCS/SCADA/PLC Integration with OPC/Modbus, Uniformance PHD, C+, Visual Basic
Advanced Process Control
Proficient in Emerson DeltaV PredictPro, Honeywell Profit Controller application
Business case development
Steady-state simulation and analysis with SIMSCI PROII, Aspen HYSYS
Working knowledge of field flow / level / pressure / vibration sensing elements and transmitters, variable frequency drives, and final control elements such as control valves, motors
Foundation fieldbus, HART, Modbus, Device Net
Proficient in developing or red-lining P&ID, control narratives, cause and effect diagrams, loop drawing, logic diagrams and Instruments datasheets
Process Safety Management (PSM)
PHA, LOPA, MOC execution, alarm management with Matricon system
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NEXEN ENERGY ULC, Fort McMurray, ABJul 2009 – Nov 2015
Staff Process Control Engineer, Oil Sands Long Lake Operation
Focused on process stabilization, yield and reliability improvement through process control performance enhancement including re-designing, tuning, and troubleshooting of unstable process control loops, interlock optimization, advanced process control implementation, operating guideline and engineering documents preparation, operator training, and startup support of new capital projects. Worked closely with shift supervisors, operator, maintenance, process/mechanical/rotating engineers.
Accountable for process control works for: atmospheric / vacuum distillation units, solvent de-asphaltene units, 3 thermal crackers, 4 gasifiers, PSA and gas turbines / generators, and SAGD well pads, inlet treating, de-oiling, steam boilers /co-generation, water treatments
Increased Or-Crude production yield 4% through operation data analysis, opportunities identification, field test-runs, and operation guideline development with new target sheets. Implemented control logic changes for vacuum distillation.
Designed new syngas header control schemes to stabilize pressure swings, reducing unexpected trips of SAGD steam boilers 80%. Led task force team addressing challenges and identifying opportunities.
Developed operator guidance tool in DCS with gasifier process model and LIMS integrated DCS graphics. Soot of ash ratio affecting coil run length extension stabilized 51%.
Completed APC feasibility study for crude section and progressed APC implementation through plant tests, model identification, controllers commissioning, followed by operator training.
Tuned, re-designed regulatory controls, rectified faulty instruments with maintenance. Increased portion of process control loops running in auto mode from 54% to 85%, decreasing standard deviation of key process variables 60%.
Prepared engineering packages, optimizing control and safety interlocks of 4 gasifiers for fast startup and reliable operation, which brought unexpected gasifier trip down to significantly lower level.
Developed DCS automatic backwash sequences for Lime softner filter units, producing $44M / year savings by preventing loss in boiler feed water consumption. Worked tightly with operators for test runs at sequence verification stage
Designed process control logics compensating varying fuel gas property and controls for master steam header. Led control project team, executing fuel/ air control revision, re-Hazop study, instrumentation sizing review, etc. Project reduced unexpected SAGD boilers trips 63%.
Achieved successful startup of new DRU plant. Performed EPC deliverable feedback, HAZOP, operator training simulator development, DCS FAT testing, alarm rationalization, walk down, and startup tuning.
HONEYWELL PROCESS SOLUTIONS, Seoul, KoreaJul 2001 – Jun 2009
Manager, Advanced Solution Team
Heading solution business team of Korea, providing software and engineering consulting services in advanced process control, real time optimization, and dynamic process simulation area. Projects implemented for refineries, petrochemical and downstream chemicals sectors
Led APC feasibility studies and functional design phase through plant operation survey and data analysis, and managed APC detailed design phases. Implemented major APC projects: 3.1 % production increased for YNCC 3 ethylene plants, 2.3% production increment for LG petrochemical naphtha crackers, and plant-wide APC benefit study for S-Oil refinery.
Selected as project manager for brown field control system upgrade projects to manage 17 hydraulic dams of Korea Water Hydraulic Power Co. Designed wide-area SCADA and subsystems to control hydraulic dams. Included Honeywell Experion PKS implementation, alarm management, real-time database (PHD) and Oracle application, IFIX SCADA/PLC application
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Honeywell Experience (Continued)
Led technical bid evaluation for various mid-east EPC projects, P&ID review, proposal development, project cost estimation, end-user presentation, preliminary system design, teaming project engineers, project scheduling and cost control, engineering issues clarification and negotiation with EPC clients
Additional Relevant Experience
LG-CNS, Seoul, Korea
Team Lead/Sr. Process Control Specialist
Implementation of plant information system (PIS), Production Balance data reconciliation systems, terminal automation system (TAS), managing system integration between PIS, LIMS, TAS, SAP and Honeywell PHD for implementation of production accounting system.
SK ENERGY, Ulsan, Korea
Senior Process Engineer
Oil company with refining complex, 3rd largest in the world, with over 850K BPSD processing capacity, with integrated petrochemical plants, including Olefin, Aromatics, and PO/SM, Polyolefins. Senior process and process control engineer accountable for designing refinery process schemes, operation troubleshooting, plant-wide process simulation (PROII), naphtha cracker modeling (SPYRO) and advanced process control implementation for aromatic plant
Education and Associations
Master of Science (M.S), Process Control in Chemical Engineering, Sogang University, Seoul, Korea
Bachelor of Engineering (B. Eng), Chemical Engineering, Sogang University, Seoul, Korea
P. Eng., Association of Professional Engineers and Geoscientists of Alberta (APEGA) and TÜV Functional Safety Engineer SIS
Furnace and Thermal Cracker Control and Optimization, 2013 – 2014
Emerson DeltaV DCS/SIS/MPC/Fieldbus, 6 Technical Trainings, 2010 – 2012
Honeywell Experion PKS, Profit Controller, UniSim Dynamics, PHD, 2003 – 2008
Nexen Leadership Training
Negotiation Skills and Project Management Training