Madhav Rao

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Madhav Rao
Last updated: 11/13/13

Job Title: no specified
Company: no specified
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Status: no specified

Ephrata, PA 17522
US

Home: 717-859-1512
mandmrao@gmail.com
Contact Preference: Email

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RESUME

Resume Headline: Sr. Mechanical Engineer Resume Value: imxf2f2gaeaq9zfg

Madhav N. Rao261 Millway RoadEphrata, PA 17522(717)859-1512SUMMARYInnovative Mechanical Engineering leader with 15 years of domestic and international experience in several industries. Managed aVariety of projects, people, and resources. Engineered products as diverse as electronic packages to large equipment. ProblemSolver with outstanding analytical skills. Excellent communicator.PROFESSIONAL EXPERIENCEGE Healthcare – Laurel, MDLead ROHS Mechanical Engineer2013Rigorously drive gathering supplier part data to prove RoHS compliance for products, support conversion process of parts that arefailing RoHS or REACH requirements.? Lead mechanical redesign and analysis of failed RoHS parts.? Support to add RoHS requirement on all drawings.? Roll up of RoHS compliant parts and products.? Support PDM cleanup & updates.? Administratively support ECR and ECO activities.? Support adding non-defined consumables to product structure.EESI – Reading, PASr. Mechanical Project EngineerLed a four person team responsible for engineering design, documentation, and analysis.? Ensured that all projects were completed according to budget and time schedules.? Interfaced with clients on a regular basis to ensure product satisfaction.DRS Technologies –Horsham, PASr. Mechanical Engineer2012.? Led a variety of engineering projects including, but not limited to, explosion analysis in nuclear facilities, high speed vehicleimpact design and analysis, and cable design.mandmrao@gmail.com2008-2011Responsible for driving technology and completion of activity on time and within budget. Managed, designed, developed, analyzed,documented, and supported testing of products, systems or subsystems.? Led a group of mechanical engineers and designers to develop land based and sea based mobile border surveillance systemsfor Egypt per various mechanical and military standards (i.e. ASME, ASTM).? Managed a team in redesigning a battery holder for an electronic crypto box. This design was immediately accepted and usedby a major customer after repeated failure of older designs.? Performed an FEA modal analysis using ANSYS to increase the natural frequency of a vibration fixture. Vibration fixturewas successfully tested.Aerospace Testing Alliance-White Oak, MDSr. Mechanical Engineer/System Engineer1997-2008Mechanical engineer and system engineer for high-pressure, high-temperature, hypersonic wind tunnel. Provided technical leadershipfor various projects while working in a multidisciplinary environment to create, test, and make new designs and modify existingdesigns. Responsible for projects from concept to completion.? Managed the mechanical aspect of a $50 million program in terms of resources, scheduling, and tasks, and budget estimates.Interfaced with different departments to coordinate and complete all activities.? Performed a 3D FEA structural analysis of an electronic crypto box assembly in order to verify that acceleration loads in acrash landing scenario had sufficient margins of safety.??Redesigned a fast response thermocouple that measured temperatures up to 3200°F using hand calculations, ANSYS,and experimental testing. Had to optimize design to reduce structural bending loads, drag loads, conduction errors, andradiation errors. Created all drawings, worked with internal machine shop to make parts and tested thermocouple to verifyperformance.Conducted failure analysis on diaphragm plates that were not functioning properly. Performed material analysis, andcompleted research analysis, to determine reason for failure. Created design, solid model, and drawings with Pro/Engineerand performed thermo-structural engineering analysis using ANSYS. Performed engineering validation testing to ensureelimination of failures and minimize particle generation.Page 2????Madhav N. RaoAnalyzed the loss of ablators during start-up phase of tunnel runs. Using mass flow rates, mass in pipe, area at throat,etc. ablator losses were derived. Mass flow rates were obtained by iteratively solving the energy equation without heataddition where the gas is isentropically expanded to sonic conditions.Designed and analyzed high-precision sting for stress,deflections, and elastic stability to interface with customer’s model.Designed and performed analysis of system using gear motors, spherical roller bearings, sprockets, and chains.Responsible for all steps of process from concept design to completion, including modeling, drawing, engineeringcalculations, purchasing, assembly, and installation.Created design and drawings of a 15-ton nozzle extension in order to increase testing capabilities for defense industryusing Pro/Engineer. Conducted structural engineering analysis of the nozzle by making hand calculations, using ProMechanica,and documenting outcomes. Responsible for diagnosing and solving all fabrication issues. Directed personnel ininstallation of hardware and completed engineering validation testing.Reverse engineered a carriage extension using Pro/Engineer and then modified design of carriage extension to enable a30-ton driver vessels to be mechanically moved back and forth.RELATED PROFESSIONAL EXPERIENCEKop-Flex-Glen Burnie, MDMechanical EngineerNational Association of Home Builders Research Center-Upper Marlboro, MDEngineerTECHNICAL SKILLS? Analysis/CAD: Pro/ENGINEER (10000 total hrs, Wildfire 4.0 – 1000 hrs), Pro/Intralink 3.4, ANSYS 11.0,Pro-Mechanica, AutoCAD? Mathematics: Mathcad, TK Solver, MATLAB? Platforms: Unix, MS-DOS/Windows? Documentation: Adobe Acrobat (full PDF writer)? Other Software: Microsoft Excel, Word, PowerPoint, Project, Outlook? Other: FARO Arm (Portable Coordinate Measuring Machine), GD & T (ANSI Y14.5 M1994)EDUCATIONMasters in Mechanical Engineering, Johns Hopkins University – Baltimore, MDBachelors of Science in Mechanical Engineering, University of Maryland-College Park, MDPUBLICATIONSRao, Madhav and Collier, Arnold and Hand, Terry. Design and Manufacturer of the AEDC Tunnel 9 Aerodynamic Mach 8 Nozzle.AIAA, 2006.Metzger, Michael A. and Rao, Madhav N. Vacuum Bag Assembly of Thermal Liners for the AEDC Hypervelocity Wind Tunnel 9.AEDC-TR-01-4, 2003.PROFESSIONAL TRAININGLarge Assembly Management (Pro/Engineer)Advanced Top-Down Design (Pro/Engineer)Advanced Pro/Engineer Design (Pro/Engineer)Wildfire 2.0 Update (Pro/Engineer)Workgroup Data Management (Pro/Intralink)Structural Nonlinearities (ANSYS)Heat Transfer (ANSYS)Simulation Introduction (ANSYS Workbench)Design Modeler (ANSYS Workbench)Computational Fluid Dynamics (CFDesign)Basic CAM2 Measure 3.9 (FARO)

Experience BACK TO TOP
Job Title Company Experience
Engineering Manager EESI – Present

Additional Info BACK TO TOP

Current Career Level: Experienced (Non-Manager)

Years of relevant work experience: More than 15 Years

Date of Availability: Immediately

Work Status: US – I am authorized to work in this country for any employer.

Active Security Clearance: Inactive Clearance

US Military Service:

Citizenship: US citizen

Target Job: Target Job Title: Sr. Mechanical Engineer

Desired Job Type: Employee

Desired Status: Full-Time

Target Company: Company Size:

Target Locations: Selected Locations: US-PA-York/Lancaster

Relocate: No

Willingness to travel: Up to 25% travel

Languages: Languages Proficiency Level
English Fluent